Typical Fabrication Projects

Recently Completed or Currently Underway

Structural Steel/Misc. Metals: Grass-Roots Wood Pelletizing Facilities - North Carolina & Virginia

    • Detailing, fabrication, painting & delivery of structural steel and misc. metals for (2) grass-roots wood pellet manufacturing facilities. Fabrication scope included all structural steel, structural tubing, truss members and misc. metals including: stairs, handrails, ladders, bar grating, corrugated decking, checker plate and flat plate ranging in thickness from ¼” – 1¼”. Fabrication totaled over 1010 tons.

 

 

Log Crane(s) – Wood Pelletizing Facility – North Carolina and Virginia

    • Offloading, repairing, sandblasting and painting of (2) log cranes for a grass-roots wood pelletizing facility. The crane parts were delivered via rail to a rail yard adjacent from our fabrication facility. Our scope included repairing and extending damaged legs to a length of 90’. We also repaired the girder section that were in lengths of 75’. Our scope also included fabricating sill beams, shims, bumper stops, guide brackets, brace pins and line boring of all connection holes. The cranes were then sandblasted, painted and delivered to the site via tractor trailer.

 

 

Structural Steel/Misc. Metals – Infrastructure – Virginia

    • Detailing, fabrication and delivery of the structural steel and misc. metals for a joint venture project at the James River Tunnel Expansion in Virginia. The fabrication packages included structural steel for screed barge trusses, barge spuds, temporary platforms, plate washers, bulkheads, struts, bevel tubes, snorkels, GINA protectors, pile drive heads, wales and pipe supports for sheet piles. Fabrication totaled roughly 1500 tons.

 

 

Structural Steel/Misc. Metals – LNG Facility  – Australia

    • Detailing, fabrication and painting of the structural steel and misc. metals for a grass-roots LNG facility in Australia.  The fabrication package included support steelwork, platform steel, grating, stairs, ladders, handrail, toe plate and safety gates.  Fabrication totaled roughly 164 tons.

 

 

Steel Waler System – LNG Facility  – Maryland

    • Detailing, fabrication and delivery of a Steel Waler System for a grass-roots LNG facility in Maryland.  The fabrication package included the steel walers, steel waler supports, splice plates, shim plates, sheet pile coping and trash racks.

 

 

Structural Steel/Misc. Metals –Cokemaking Facility  – Ohio

    • Detailing, fabrication, galvanizing and delivery of the structural steel and misc. metals for a Cokemaking facility in Ohio.  The fabrication scope included Platform Support structures and Waste Heat Support structure including all stairs, handrail, grating and ladders.  Fabrication totaled approximately150 tons.

 

 

Structural Steel/Misc. Metals – Infrastructure  – New York & New Jersey

    • Detailing, fabrication, painting and delivery of the structural steel and misc. metals for a joint venture project at the Goethels Bridge Replacement in New York and New Jersey.  The 185 ton fabrication package included the Cage Assembly Platforms and Tower Rebar Supports.

 

 

Structural Steel/Misc. Metals – OSB Manufacturing Facility – North Carolina

    • Detailing, fabrication, painting and delivery of the structural steel and misc. metals for an OSB manufacturing facility in North Carolina.  Fabrication included the Conveyor Platforms, Water Treatment Catwalks, Bark Hog Maintenance Platform Support structures, Bark Hog Fire Dump Dust Panel, chutes, Storage Bin Ramp Assemblies, Reject Bunker Log Ramp Assembly, all support steel for monorail crane, handrails, catwalks, toe plates, grating, wall girts and roof purlins. Fabrication totaled approximately 300 tons.

 

 

Storage Bins – Waste Treatment Facility - Colorado

    • Detailing, fabrication, shop primer and delivery of (2) 21' x 17' x 15' x 66° side storage bins.  Scope also included the fabrication of all W-Beams and totaled approximately 75 tons.

 

 

Stacker Reclaimer System - Power Generation Facility - Virginia

    • Detailing, fabrication and painting of structural steel and misc. metals for a stacker reclaim system installation by a heavy industrial contractor. Our scope of work, totaling approx. 118 tons, involved fabrication of upper and lower hoist platforms, torque arms and mast structural assemblies plus main support members (W30 X 108, W24 X 76, W18 x 50 and W14 x 74 beams) & the misc. metals package (including handrails, ladders and safety gates).

 

 

Structural Steel/Misc. Metals - Power Generation Facilities - North Carolina

    • Detailing, fabrication, galvanizing and delivery of structural and misc. metals for two grass-roots power generation facilities. The 500 ton fabrication package included structural support beams & columns, pipe/boiler racks & platforms, bracing, carbon steel plate (½” – 1”), stairs, handrails, ladders & bar grating.

 

 

SCR Ductwork – Chemical Facility – Louisiana

    • Detailing, fabrication, painting and delivery of (3) pieces of ductwork weighing approximately 200 tons. Each unit was fabricated using ¼” A36 plate. The rectangular ductwork ranged in sizes of 19’ x 32’ x 63’, 20’ x 22’ x 56 ½’ and 13’ x 19’ x 56 ½’. The fabrication also included all internal and external bracing (channels, I-beams and T’s), turning vanes and louvers. This ductwork was fabricated and erected at our facility before shipping to ensure proper fit-up once it hit the site.

 

 

Structural Steel/Misc. Metals – Chemical Facility – South Carolina

    • Detailing, fabrication, coating and delivery of the structural steel and misc. metals for a grass-roots chemical manufacturing facility. The 101.5 ton fabrication package included all of the structural steel (beams, columns, bracing) and the associated misc. metals (851 LF of 2 line handrail, 127 LF of caged ladders, 9 safety gates and 4150 SF of grating). All materials were hot-dip galvanized after fabrication.

 

 

High-Temp Cyclones (2) - Building Materials Manufacturer - Alabama

    • Detailing, fabrication, painting and delivery of two (2) 24’ diameter x 30’ tall x 3/16” carbon steel plate high temperature cyclones. Units also had a Stainless Steel Liner, 2 coats of 600º high temp. paint and combined weight of 47 tons.

 

 

Silo Framing Steel - Bulk Material Handling - North Carolina

    • Detailing, fabrication, galvanizing and delivery of 140 tons of structural steel, stairs, ladders and railings for heavy industrial contractor. Scope of work also includes checkered plate with countersunk holes, stainless steel hardware, angle and tube bracing, S beams for a monorail system and all anchor bolts and connection hardware.

 

 

Ash Silos - Electrical Power Generation Plant - Florida

    • Detailing, fabrication, painting and delivery of two (2) 30’ diameter x 70’ tall x ¼” carbon steel plate discharge ash silos. All plate rolled into 20’ sections. The scope of work also includes all structural support steel, platforms, ladders, grating and handrail. Additionally, we are furnishing structural and misc. metals for an adjacent structure. Fabricated components for the two (2) silos totaled 250 tons.

 

 

Waste Water Treatment Plant – Power Generation Facility – Pennsylvania

    • Detailing, fabrication, painting and delivery of structural steel and misc. metals for WWT at a new power generation facility. The scope of work included structural steel, platforms, stairs, railings, pipe supports and fiberglass grating totaling approximately 50 tons.

 

 

SCR Reactor and Ductwork - Steel Galvanizing Facility - Mexico & Ohio

    • Detailing and fabrication of two (2) 8’ x 8’ x 3/16” SCR Reactors along with 30’ of 3’ x 3’ x 3/16” ductwork, plus Turning Vanes, Ammonia Injection Grids, Flow Distribution Plates, and all supports for the ductwork and reactors. Each fabricated reactor weighed approximately 12.5 tons.

 

 

Misc. Steel Package – Construction Equipment Manufacturing Facility – North Carolina

    • Detailing, fabrication, painting and delivery of misc. steel at a grass roots heavy construction equipment manufacturing facility. The scope included embed angles, trench embed angles, cover plates and grating. The total weight of this package was approximately 75 tons

 

 

Stack Inlet Duct – Power Generation Facility – New Jersey

    • Detailing, fabrication and painting of (6) ¼” carbon steel ductwork units measuring 28’ x 25’ x 6’ and weighing 31 tons total. Included in this scope were 3500 SS individual studs welded to the inside of the duct to hold a 2’ ceramic blanket and a 10 gauge 304 SS skin.

 

 

Multiple Projects – Grass-Root Gypsum Board Manufacturing Facility – North Carolina

 

    • Mixing Tower Structure
      • This fast-track project includes detailing, fabrication, painting and delivery of all structural steel for a 60’W X 200’L X 100’H process mixing tower structure with adjacent 100’H stair tower for process supplier/ construction manager of grass-roots high-speed gypsum board manufacturing facility. The 1,000 ton structural steel scope of supply includes W14 X 145 columns and W36 X 230 process vessel support steel members along with multiple stair & landing structures, checker plate & 1-1/4” grating decking and handrails.
    • Gantry Conveyor System
      • Fast-track detailing, fabrication, paint and delivery of a 500’ conveyor system for a grass-roots high-speed gypsum board manufacturing facility. The Gantry was broken out into (10) sections measuring 50’ in length, 12’ in height, 10’ wide and weighing 25,000 lbs. each for a total of 125 tons.
    • Plant Ductwork
      • Detailing, fabrication, primer paint and delivery of (53) pieces of ductwork weighing 96 tons. Each unit was fabricated using 11 gauge carbon steel with a typical size of 11’6” x 11’6” x 10’.

 

 

Heavy Support Trusses – Jet Aviation Engine Rebuild Facility - North Carolina

    • Fast-track detailing, fabrication and delivery of (17) heavy structural steel truss units to support under-slung rebuilding station modules for major manufacturer of jet aircraft engines. Each individual truss unit measured 79’-6’’ long X 10’-0” high and weighed 18-¾ tons. The trusses incorporated bottom & top chords of 80’ continuous-length W14 X 193 jumbo beams with a ¾” camber and no splice connections. All fabricated components were finished with shop-applied Intergard 345 – (2) part epoxy coating and delivered fully-assembled. The project scope also included all associated beams, interconnecting bracing, connections, bearing pads and fasteners and was completed on-schedule on a sub-contract basis with a major heavy-industrial contractor that performed the rigging & erection.

 

 

Freezer Building Structural Steel - Poultry Processing Plant - North Carolina

    • Turnkey detailing, fabrication, painting, delivery and sub-contracted erection of structural steel and misc. metals for freezer building. Structural scope included columns/posts, beams, rafters, purlins & girts of hot rolled steel; bar joists, decking and embeds/bearing plates. Misc. metals encompassed all pipe bollards, goal post bollards, door panel protection, mansard framing, downspout guards, track protection and dock fence, embed angles, door jambs, fiberglass struts, stairs, rails, ladders and bar grating. Delivered weight of structural steel was approximately 585 tons plus 46 tons of misc. metals.

 

 

Structural Support Steel – Automotive Body Parts Stamping Presses - Mississippi

    • Fast-track support steel for (2) new 3,000 ton stamping presses for automotive body components manufacturer. The 200 ton+ fabrication package included detailing, fabrication, painting & delivery of main support members consisting of W27 X 161 and W24 X 68, 76 & 84 beams plus removable checker-plate press pit covers with W10 X 68 supports.

 

 

Structural Steel/Misc. Metals - Food Processing Plant Expansion - North Carolina

    • Detailing, fabrication, delivery and sub-contracted erection of structural steel and miscellaneous metals segments for project General Contractor on grass-roots food processing facility. Scope of supply for structural steel, joist totaled 130 tons with misc. metals, including stairs, rails, ladders, embeds, pipe bollards, trench drains and canopy totaling approximately 46 tons.

 

 

Lime Injection System Structural Steel - (2) Coal-Fired Power Plants - North Carolina

    • Detailing and fabrication of elevated, multiple-angle support access platforms, with integral gas ports, for new Lime Injection Systems including stairways, access ladders, handrails and galvanized grating.

 

 

Crawler Crane Access Trestles - North Carolina

    • Detailing, fabrication and delivery of structural steel trestle sections for crawler crane access over soft terrain during construction of major roadway. First release consisted of (61) sections 36’L X 3’W X 3’H totaling approximately 380 tons. Phase Two is for (93) identical sections with a total weight of 579 tons.

 

 

Multiple Structural Steel Packages - MDF Manufacturing - North Carolina

    • Detailing/fabrication of multiple structural steel packages for new medium-density fiberboard (MDF) manufacturing facility including Pneumatic System and Chip Reclaim Support Steel and (7) atmospheric process tanks for the owner; Packed Tower Scrubber Support Structure for O.E.M. of emissions control system and concrete embeds & miscellaneous steel for on-site prime contractor. Combined projects exceeded 500 tons of steel fabrication w/ transport & delivery via Construct trucks.

 

 

Scrubber System Structural Support Tower - West Virginia

    • Detailing, fabrication and delivery of support tower for O.E.M. of emissions control systems at cement manufacturing operation. Fast track project incorporated approx. 187 tons of painted structural steel framing, 31 tons of bar grating & 1,031 lf of handrail. Jumbo beam/column sizes include W40X431; W40X372; W40X244 & W40X210. Transport to plant site required (15) truck loads.

 

 

Raw Materials Feed System - North Carolina

    • Detailing, fabrication and installation of new materials feed system for glass products manufacturer. Project included fabrication of customer-designed 12’ X 14’ X 38’ carbon steel storage/feed tank & support frame structure, loading hopper with associated abrasion-resistant plating, (2) vertical bucket elevators (24” X 48” X 60’ & 24” X 48” X 42’), cylindrical rotating-drum dryer and related transport chutes, access platforms, catwalks, ladders and handrails.

 

 

Stainless Steel Turning Vanes - South Carolina

    • Detailing, fabrication and field-welded installation of stainless steel turning vanes in an existing discharge stack to facilitate air-monitoring/testing procedures for O.E.M. of chemical process & emissions control systems in large textile products manufacturing plant.

 

 

Structural Steel - Chemicals Manufacturing Facility - North Carolina

    • Detailing & fabrication of approx. 300 tons of structural steel, duct supports and platforms associated w/ construction of new Sulphuric Acid Plant for major O.E.M. of chemical process & emissions control systems. Macropoxy epoxy finish.

 

 

Structural Steel - Pharmaceutical Manufacturer - North Carolina

    • Detailing, fabrication and installation of structural steel floor support beams and plate in preparation for additional process equipment loadings per design by leading national engineering firm for major pharmaceuticals manufacturing plant.

 

 

Co-Generation Plant Ductwork - North Carolina - Phase One & Phase Two

    • Detailing & fabrication of approximately 100 tons of 14’ X 12’ & 12’ X 6’ X ¼” carbon steel flanged ductwork from Bag House to ID Fans in dual unit cogeneration facility. Completed (1) week ahead of schedule. Second phase – ID Fans to Discharge Stack ductwork fabricated & delivered.

 

 

Polished Stainless Steel Pharmaceutical Process Platform - North Carolina

    • Turn-key demolition & removal of existing vessels support platform and detailing, fabrication & installation of pharmaceutical-grade polished stainless steel process platform in clean-room environment as part of major facility upgrade for pharmaceutical manufacturer.

 

 

 

Corporate & Central Operations

1514 Cargill Avenue Wilson, NC 27893

Tel : (252) 246-0639  Fax (252) 246-1616

Fabrication Facility

1610 Cargill Ave Wilson, NC 27893

Tel : (252) 246-0639  Fax (252) 246-1616